ICA用 Spherica™ 粒子

・次世代フィラー 
・シルバーフレークより銀が少ない
・低抵抗で低コスト
・ジェット印刷とDispensingが可能な球形

Available on-shelf products are:
30µm Ag: Spherica™ Ag-30-01
10µm Ag: Spherica™ Ag-10-01
4µm Ag: Spherica™ Ag-4-01
追加のサイズは、さまざまなアプリケーションに合わせてカスタマイズできます。

Sperica Ag-4-01

Sperica Ag-4-01 is the next generation filler for isotropic conductive adhesives (ICA).
The silver-coated polymer particles contain less than silver flake filler,providing low resistivity while cutting costs.
Spherica Ag-4-01's polymer core is thermally matched to adhesive resins,which can improve joint reliability compared to silver flake filler.
Furthermore,the spherical shape enables jet-printing and dispensing without nozzle.

SPHERICA Ag-4-01 VS SILVER FLAKES

PARTICLE PROPERTIES

Particle diameter :  4 ± 0.5μm 
Polymer core material : Acrylic    
Typical CV : <3%   
Metal,nominal thickness : 125-160nm Ag  
Metal content : 67.5 wt% 
Theoretical density : 2.9g/cc  
Electrical resistivity (at 60wt%) : 0.2-0.4mΩ x cm 
Recommended wt% particles*: 67-73%   

FEATURES

.Next generation ICA filler
.Lower cost than Ag flake fillers
.Superior reliability
.Sutable for jet-printing and dispensing
.Reduced sedimentation
PARTICLE PROPERTIES (CONT'D)
Chemical compatibility
Compatible with isopropanol,toluene(less than 15min),
most epoxy resin system and acylics.

Applicable temperature range:
Tested for bonding temperatures up to 180℃

Application Notes
Spherica Ag-4-01 filler behaves differently than traditional silver flake filler when mixed into an adhesive resin.
The spherical shape of Spferica Ag-4-1 will charge the rheological properties of the adhesive compared silver flakes,
 therefore modification of adhesive may be required.
Additionally,the optimum loading of Spherica Ag-4-1 should be determined for each adhesive resin system,
and depends on the viscosity of the adhesive and application requirements.
A loading in the range 67-73wt% is recommended to achieve good performance.

Spherica Ag-10-1

Spherica  Ag-10--1 is the next generation filler for isotropic conductive adhesives(ICA).
The silver-coated polymer particles less than silver flake filler,providing low resistivity while cutting costs.
Spherica AG-10-01's polymer core is thermally compared to silver flake filler.
Furthermore, the spherical shape enables jet-printing and dispensing without nozzle closing issues.

SPHERICA Ag-10-01 VS SILVER FLAKES

PARTICLE PROPERTIES

Particle diameter :  10 ± 1 μm 
Polymer core material : Styrene DVB   
Typical CV : <5%   
Metal,nominal thickness : 126-154nm Ag  
Metal content : 46.0 wt% 
Theoretical density : 1.8g/cc  
Electrical resistivity (at 60wt%) : 0.5-1mΩ x cm 
Recommended wt% particles*: 45-65%    

FEATURES

.Next generation ICA filler
.Lower cost than Ag flake fillers
.Superior reliability
.Sutable for jet-printing and dispensing
.Reduced sedimentation 
PARTICLE PROPERTIES (CONT'D)
Chemical compatibility
Compatible with isopropanol,toluene(less than 15min),
most epoxy resin system and acylics.

Applicable temperature range:
Tested for bonding temperatures up to 180℃
Glass transition temperature of polymer is approx.100℃

Application Notes
Spherica Ag-10-01 filler behaves differently than traditional silver flake filler when mixed into an adhesive resin.
The spherical shape of Spferica Ag-10-1 will charge the rheological properties of the adhesive compared silver flakes,
therefore modification of adhesive may be required.
Additionally,the optimum loading of Spherica Ag-10-1 should be determined for each adhesive resin system,
and depends on the viscosity of the adhesive and application requirements.
A loading in the range 45-65wt% is recommended to achieve good performance. 
The plot above shows a typical
percolation curve for Spherica Ag-10-01
in Conpart’s test adhesive which uses a low/medium viscosity resin.